Classification of materials
Materials classification:
Materials
are classified in different ways. Commonly materials are classified into five
groups:
- 1. Metals and Alloys
- 2. Polymers
- 3. Ceramics, glass, and glass-ceramics
- 4. Composites
- 5 Semiconductors
Advanced materials:
- 6. Nanomaterials (new)
- 7. Biomaterials
- 8. Smart materials
Metals and Alloys:
Metals and alloys are usually
considered solid materials with good electrical and thermal conductivities.
They have relatively high strength, ductility, formability, stiffness, and
shock resistance. Atoms in the metals and alloys are periodically arranged, and
they are very dense when compared to ceramics and polymers. Some of the common
metals and alloys include copper, aluminium, steels, cast iron, titanium,
nickel, zinc, bronze, duralumin, etc. They are mainly considered for structural
and load-bearing applications. Pure metals are occasionally used. For the majority
of applications, combinations of metals known as alloys are widely used because
it provides superior performance with desirable properties.
Ceramics:
Ceramics are inorganic
crystalline materials between metallic and nonmetallic elements. Ceramics
mostly existed as oxides, nitrides, and carbides. They are the most naturally
occurring materials. Examples are beach sand, rocks and clay are naturally
occurring ceramics. The mechanical properties of ceramics have stiffness, and
strength is comparable to those of metals. On the other hand, they are
extremely hard and brittle and high susceptible to fracture. But the
advancement in ceramic technology has been improved and has resistance to
fracture, these advanced ceramics are used for applications like cookware,
cutlery, automobile parts, rocket nozzles, ceramic coatings in turbine engines
etc. They are typically insulating materials and are more resistant to high
temperatures and harsh environments than metals and polymers. Some of the known
ceramic materials are alumina (Al2O3), Silicon carbides (SiC), Silica (SiO2).
Glass and Glass-ceramics:
Glass is an amorphous
non-crystalline transparent solid and widely used for decorative and
technological purposes like window panels, tables, glassware, and optic
applications like microscopy, lens technology, etc. It is formed by the rapid
cooling of the molten silica. Naturally occurring glasses are volcanic glass.
Obsidian is a common volcanic glass with high silica content, it forms when the
lava cools rapidly.
Glass-ceramics are
polycrystalline materials. It is formed by nucleating small crystals in the
base glass through a special thermal process. Zerodur is a glass-ceramic
material used for making mirror substrate for large telescopes like the Hubble
space telescope. Glass and Glass-ceramics are usually processed by melting and
casting.
Figure:
Objects made of Glass and Glass-ceramics
Semiconductors:
Semiconductors are solid
crystalline materials that lie between conductors and insulators. At room
temperature and normal atmospheric conditions, they do not conduct electricity.
They are extremely sensitive in their electrical characteristics even a small
amount of impurity atoms makes them electrically conductive. Sometimes
conditions like temperature, and light irradiations also make them electrically
conductive. Some of the common semiconducting materials are silicon, germanium,
gallium arsenide, etc. Semiconductors are the main reason for this information
age. It revolutionizes the electronics and the computer industries over the few
decades with the invention of transistors, diodes, and integrated circuits.
Figure:
Objects made of semiconducting materials
Polymers:
Polymers are organic materials
made up of chain linking subunits called monomers. Polymers are formed by the
process known as polymerization, including rubber, adhesives, and plastics.
They are not stiff as metals and ceramics nor as strong. Polymers are used in
electrical insulation purposes, ropes, bulletproof vests, and clothes from
everyday uses to the aerospace application but are not limited to use. It plays
a vital role in every walk of life. Polymers have good strength to weight
ratio. The main disadvantage of polymers is that they are not suitable for
high-temperature applications. Even they are used in electronic devices like
flexible electronics. Some examples of polymers are polyethylene, polyester,
polycarbonates, silicones, etc.
Composites:
The composite materials are
formed from two or more materials and obtain properties that are entirely
different from the parent materials. Distinct and unique characteristics will
be obtained. The parent materials are metals, ceramics, and polymers. Usually,
composites consist of two components 1. matrix, 2. reinforcement. Matrix is a continuous
phase in composite, and reinforcement is a discontinuous phase. Some examples
of naturally occurring composites are bone and wood. Furthermore, some known artificial
composites are plywood, concrete, and fiberglass.
In
concrete, the matrix is the cement, and reinforcement is the gravel (small
stones) and iron rods. In the same way, fiberglass is made up of glass fiber
embedded in resins like epoxy or polyester. Here, the polymers (epoxy or
polyester) are the continuous matrix phase, and glass fiber is the
reinforcement which is the discontinuous phase.
Figure:
Objects made of composite materials
Advanced materials:
These are typically traditional
materials such as metals, ceramics, composites, and semiconductors but the
properties have been enhanced also artificially synthesized with high
performance. They are highly expensive because of their sophisticated synthetic
methods. These advanced materials are mainly used for the operation of
sophisticated high-end devices of sensitive electronic components like computers,
space crafts, aircraft, and military rockets. These advanced materials include semiconductors
(discussed already), nanomaterials, biomaterials, and smart materials. They are
referred to as “materials of the future or futuristic materials”
Semiconductors:
The discovery of semiconductors
enabled great technological development in the past few decades. Because of the
semiconductors, our life has been changed entirely. The invention of integrated
circuits revolutionized the entire electronics and the computer industries. This
leads us to the next step of mankind’s civilization, known as the “information
age”
Nanomaterials:
Nanomaterials in the definition are
defined as the materials in which their size exists between 1 to 100nm in at
least any one of the dimensions. ISO definition: the materials with any
external dimension in the nanoscale or having an internal structure or surface
structure in the nanoscale is known as nanomaterials. Nanoscale length range from
1 nm to 100 nm (1 nanometer = 10^-9 m).
In simple one billionth of a
meter is called a nanometer. It is like comparing the diameter of marble with
the diameter of the earth. Assume the earth is in the diameter of 1m, then the
size of a marble is 1nm.
Usually, nanomaterials are synthesized by either a top-down or bottom-up approach (discussed later). These nanomaterials have fascinating properties and are also promising materials for futuristic technological approaches. The classification of nanomaterials is based on their size, not based on their chemistry like other materials.
Because of the unusual size of
the materials, new properties have been found in the materials at the nanoscale.
For example. Graphite is usually soft and slippery. They are used in pencils,
lubricants, etc. It is also a good conductor of heat and electricity. They are
in the shape of hexagonal honeycomb structures. On the other side graphene is a
single layer of graphite material (2-dimensional material). It is one of the strongest
materials known so far and about 200 times stronger than steel and lighter than
a feather. It is an excellent conductor of heat and electricity and has several
useful properties.
Figure:
Graphene and their properties
Materials
are even classified by their functional properties based on mechanical,
structural, electrical, magnetic, optical, and biological functions. The
flowchart of materials classified based on their functional properties is shown
below.
Aerospace materials:
In the initial stage, the Wright
brothers used wood and aluminium alloys for their flight. Now, aerospace
materials include aluminium alloys, superalloys, plastics, amorphous silicon, SiO2
for space shuttles tiles, C-C composites, and many other lightweight materials.
Figure: Materials
used in an airplane Source: www.cherrubics.com
Biomaterials:
Biomaterials include bones,
teeth are naturally occurring materials formed from a ceramic known as
hydroxyapatite. Now artificial materials like titanium alloys, plastics, and non-magnetic
stainless steel are used as a replacement for bones, organs, etc. Biomedical
instruments like pacemakers made up of titanium and polymers, ultrasonic
imaging systems made up of ceramics known as lead zirconium titanates, and MRI
(magnetic resonance imaging) the magnets are made up of niobium-tin (Nb-Sn) based
superconductors.
Figure: Biomaterial
products Source: wikipedia
Electronic materials:
The invention of transistors and
capacitors has entirely changed the electronics industry, which enabled
dramatic technological developments in mankind. The electronic materials include
silicon, germanium, gallium arsenide, aluminium, copper, tungsten, conducting
polymers, piezoelectric materials etc. Ceramic materials like Barium titanate, manganese
oxide, and tantalum oxide are used in capacitors and other electronic devices. For
power transmission and micro/nanoelectronic devices copper, aluminium, silicon,
gallium arsenic phosphide are used.
Energy materials:
The materials which are used in energy-related
technologies like nuclear, solar, supercapacitors, batteries, fuel cells, etc
are known as energy materials. Nuclear materials include plutonium and uranium
dioxide. Energy storage and energy conversion materials include lithium-based
oxides, zirconia, cadmium selenide/sulfide, crystalline silicon, amorphous
silicon, lead tellurides/selenides, titania, and ruthenium oxide, graphene,
graphene oxide, etc. In catalytic applications, Pt, Au, Pt/Rh are used.
Magnetic materials:
Electronic devices like hard disks
and audio-video cassettes are made up of materials like ceramics, metallic and
polymeric materials. In audio cassettes, gamma iron oxide particles are used as
a coating and high purity iron particles in videotapes. Cobalt-platinum-tantalum-chromium
(Co-Pt-Ta-Cr) alloys are used in computer hard disks. Magnetic ferrites are
used to make inductors and components for wireless transmission components. Transformer
cores are made up of steels based on iron and silicon.
Photonic or optical materials:
Optical materials usually consist
of silica for making optical fibers. They are widely used in fiber optic
communication systems, lasers, and other components. Similarly, alumina and yttrium
aluminum garnets materials are used for making lasers. Crystalline and
amorphous silicon for making photovoltaic devices, polymers, LEDs, and OLEDs
are used to make display screens.
Smart materials:
The material which can respond
to an external stimulus such as temperature, stress, humidity, or chemical
conditions is known as smart materials. These are widely used for sensors and
actuators applications. Some examples of smart materials are, lead zirconium
titanate a voltage developed when subjected to stress. Shape memory alloys such
as nitinol nickel-titanium alloy when it is deformed it reverted to their
original shape when the temperature is applied to it.
Structural materials:
Structural materials are
designed for load-bearing applications. Steels and concrete are used in making
bridges and buildings. Using structural materials we can fabricate automotive
components easily. Examples of these materials are steel, aluminium, plastics,
composites glass etc.
Materials
classified based on structure:
Based on the microstructure
(arrangement of atoms, grains, crystallites) materials are classified as single-crystalline
and polycrystalline.
Single
crystal means they have the same periodic arrangement of atoms throughout the
crystal. They do not have grain boundaries and grains. Isotropic properties in
all directions.
Polycrystal means it consists of several grains and is separated by grain boundaries. The arrangement of atoms in each grain is in a different orientation. The properties of each grain will be different from each other.
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